BICIFIX
Brose eBike Motor Repair & Maintenance Service
BiciFix Motor Repair Workshop
Brose Drive Repair Services


Bosch Gen4 Level 1 Maintenance Service
A clean of the motor, inspection/replacement of the design cover, and adding protection grease to the crankshaft seal is included. The price of the Bosch Gen4 Maintenance kit is included. While there is no official maintenance interval, it should be done every 5,000km.
This service includes:

Do every 5,000kms.
Price: €79
Bosch Gen4 Repair Service
Full repair of the motor. Once opened, the internal state of the motor is determined and a proposal with the final price will be sent to you.
This service includes:

Do every 10,000kms.



Price: €149 – €399
€149 covers complete cleaning, inspection, re-greasing, and sealing of your motor. If you decide not to replace the internal bearings, that’s the total price you pay. The service also includes collection and return delivery anywhere in Spain. For a full bearing replacement, the total price is €399, which includes all internal bearings.

Bosch Gen4 Upgrade
Bosch Gen4 Upgrade Service
For those users who want to protect their motor from the dreadth of the Gen4 motors – the inter axle space, prone to oxidation, we offer this upgrade kit. Also, as a last resort salvation attempt for motors already destroyed.
This service includes:

Do as needed
Price: €99
This is an add-on service to our Bosch Gen4 Motor Repair Service. You can also send the axle to us for the upgrade.
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How do I know I have a Bosch Gen4 Motor?
The Bosch Gen4 Motors were introduced in the market in 2020. If the bike is 2020+ and the motor is named Bosch PerformanceLine CX, with a big chainring, it is a Bosch Gen4 motor.
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Which are the Bosch Gen4 Motors?
Los motores Bosch Gen4 were introduced to the market in 2020. They were a signficant upgrade over the previous Gen2 motors. The motors have an entirely different internal construction. Unfortunately, with this generation of motors, Bosch introduced several elements that make the repairs of these motors not possible.
They have many names: Bosch SmartSystem PerformanceLine CX, PerformanceLine CX, and CargoLine. They have the following SKUs:
SmartSystem: Bosch BDU3741, BDU3781
System 2: Bosch BDU490P, BDU450CX
Visit our guide to Bosch bicycle motor generations for more information. -
Why is Bosch Gen 4 maintenance necessary?
Bosch Generation 4 (Bosch Gen 4) motors were introduced to the market in 2020 and have been on the market for several years now. Although they are very powerful and reliable motors, they do have their weaknesses.
One weakness in Bosch Gen 4 motors, which causes the most serious consequence (engine replacement), is the seal between the bottom bracket axles. This seal is not airtight, and if the bearings already have a little play, it allows water to enter between the axles, which can destroy the motor. The axle is coded with the torque sensor and cannot be replaced.
To avoid this situation, at BiciFix we recommend that the motor be checked every year after the first 36 months of purchase and, if there is any play in the main bearings, even if they appear to be fine, they should be replaced to prevent water ingress. In the images you can see the condition of a shaft from a motor with only 5000 km! -
How to perform maintenance on Bosch Gen 4?
Bosch has launched an official maintenance kit that includes the seals covering the main bearings. You can find this kit on our website. The kit comes with an instruction booklet on how to make the change. Be careful, because one of the washers is a little difficult to remove. Unfortunately, our experience shows that this kit is not enough to prevent problems with the motor. There is a seal between the axles that allows water to enter the motor. If water has already entered, the only option is to open the motor, clean it and replace at least the main bearings (to prevent play, which contributes to water ingress).
This motor requires many specific tools and knowledge of its internal construction. We recommend that the repair be carried out by a specialist workshop, such as BiciFix. If you would like to have your Bosch Gen 4 serviced at Bicifix, you can request a ‘Quote’ and send us the motor, with a description of the problems you have noticed. -
What is the repair process for a Bosch Gen 4 motor at Bicifix?
When we receive the motor, we will connect it to our test bike and check its electronic and software status.
Then, we will open it up and send you photos and information about the condition of the mechanical parts, along with a repair estimate. If you approve it, we will repair the motor, check its condition again on our test bike, and send it to your address.
Bosch eBike
Componentes Electricos
Acesorios motor
Rodamientos y Piezas internas
Motor Accessories