BICIFIX

Bosch eBike Motor Repair and Maintenance

Bosch eBike Motors

Bosch motors are known for their reliability, but once they’re out of warranty and after thousands of kilometres, they require proper maintenance.

At BiciFix, we are an official Bosch service centre.

We offer all the services that Bosch provides to its authorised dealers — including Bosch diagnostics, warranty processing, and parts replacement.

But we take it a step further.

We’ve spent years working directly inside these motors. Bosch does not sell internal parts or provide official service manuals, so we’ve invested significant time and resources in developing our own tools and repair procedures to safely and precisely open, service, and maintain Bosch eBike motors.

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Repair and Maintenance of Bosch Gen4 eBike Motors (PerformanceLine CX)

Models: PerformanceLine CX and PerformanceLine CX SmartSystem. Common Name: Bosch Gen 4 (2019 – 2024)

If your motor has a large chainring and the label “PerformanceLine CX”, it’s most likely a Bosch Gen4.
These motors feature a magnesium housing and a much more compact design, but their repairs are more delicate and technically demanding.

Bosch Gen4 Seals 1

Bosch Gen 4 Maintenance

Cleaning, inspection, and replacement of the main bearing seals.

Bosch gen 4 Maintenance
Bosch Gen4 Repair 1

Bosch Gen 4 Repair

Full internal revision of the Bosch Gen 4 motor

Bosch gen 4 repair
Bosch Gen 4 Axle Upgrade

Bosch Gen 4 Upgrade

Protect and upgrade the sealing of the Bosch Gen 4 motor

Bosch gen 4 upgrade

Bosch Gen2 Motor Repair

Models: ActiveLine, PerformanceLine y PerformanceLine CX.

Common name: Bosch Generación 2 (2015–2018)

Bosch Performance Line Gen 2

The robust and reliable motor that built Bosch’s reputation for durability.
We maintain customers with these motors who have already exceeded 55,000 kilometres.

Although very reliable, due to its construction – large gears, large body, this motor has a flaw – the rightside main bearing is weakly protected and can go bad very easily. Bosch released a repair kit, as this was a common problem, affecting many motors. Unfortunately, the repair kit includes only the right side of the motor, and not the other axle bearings, or the reduction gear bearings.

Bosch Gen2 Motor

Bosch Gen 2 Kit Replacement

Bosch sell a repair kit for the Gen 2 motor that includes the whole right side of the motor. If maintenance is done regularly, changing this kit maybe sufficient.

Price: €220

*Price includes Bosch Gen2 Official Repair Kit

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Bosch Gen 2 Kit and Axle Bearing

Usually, both axle bearings are worn. This is the service that replaces the official kit (the right part of the motor), and the left axle bearing. The most common service on the Bosch Gen 2 Motors.

Price: €280

*Price includes Bosch Gen2 Official Repair Kit

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Bosch Gen 2 Full Overhaul

Full internal revision of the Bosch Gen 2 motor – we change the kit, and all the bearings inside. If your motor has more than 20,000kms, surely, this is what would be needed to make it run as new.

Price: €315

*Price includes Bosch Gen2 Official Repair Kit

How Do I Find my Bosch Motor Model?

Bosch does not use an official generation numbering system (Gen1, Gen2, etc.).
The “Gen” terminology is informal and commonly used within the industry to simplify identification.

On this website, we use “Gen2” to refer to the earlier CX models and “Gen4” for the new-generation CX platform.

  • Gen2 (common usage): “Classic” motors with a small chainring and internal reduction gear (2014–2019), including PerformanceLine and PerformanceLine CX models.
  • Gen3 (common usage): ActiveLine, ActiveLine Plus, and PerformanceLine (non-CX) motors — designed for trekking and urban use, featuring a large chainring and lower torque output.
  • Gen4 (common usage): Redesigned PerformanceLine CX and CargoLine motors — more compact, with a large chainring and a magnesium housing.
  • System2: Bosch eBikes’s first electronic system, which includes the displays and communication interfaces.
  • SmartSystem (BES3, 2022–): The electronic evolution of the Bosch ecosystem — including batteries, controllers, wiring, and software.
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FAQ – Shipping & Repair Process for eBike Motors

Which shipping company does BiciFix use?

Within Spain, we use MRW – we have direct contact with them, and so far our experience has been stellar. Outside of Spain depends on the country of origin of the motor.

How long does a repair take?

El tiempo que necesitamos en BiciFix para reparar los motores es entre 2 y 4 días. Con el envió y la recogida el tiempo total suele ser entre 5 y 7 dias.

How much does it cost to repair a Bosch motor?

The price depends on the model and the service requested, but it is usually between €250 and €350.

How can payment be made?

Payment can be made through Square with a payment card, PayPal, bank transfer, or Bizum.

When do I pay for the service_

After we receive your motor, we inspect it and send you a provisional invoice. If approved, we repair the motor. Once repaired and tested, we will provide you with a payment link. The motor will be sent to you after we get your payment.

How long does shipping take?

En el 90 % de los casos, el motor llega al día siguiente de la recogida.

Preguntas Técnicas

Can Bosch motors be repaired?

Yes, in 90% of cases, the engines are repaired and continue to function.

How often should Bosch motors be serviced?

En climas secos, los motores pueden alcanzar fácilmente 10 000 km. Para uso intensivo (enduro, downhill, lavados frecuentes), recomendamos una revisión cada 5 000 km y un mantenimiento completo cada 10 000 km.

My motor makes creaking or squeaking noises. Is it the motor?

Normalmente no. Esos ruidos suelen venir de los platos o de la transmisión. Mándanos un vídeo para ayudarte a identificar la causa.

I think water has gotten into the motor. Will it drain out on its own?

No. Si el agua ha entrado, el proceso de oxidación ya ha comenzado. Solicita revisión lo antes posible.

How should I clean my bicycle?

Nunca apuntes el chorro de agua directamente al motor, especialmente en la zona de bielas, plato y conectores. Evita el uso de agua a presión.

Can I lubricate the motor from the outside?

No es recomendable. Si el motor da señales de necesitar lubricación, es momento de un mantenimiento interno.

I notice play in the bearings of my Bosch motor.

Si el motor ya tiene holgura, nuestra recomendacion es llevar la bici al taller inmediatamente. Seguir con holgura, o con rodamientos ruidosos va a hacer mas danos a la bicicleta – la holgura provoca desgastes en piezas del motor que no estan disponibles, y los rodamientos oxidados permiten aun mas agua dentro.

What should I do if the decorative sticker falls off?

Protégela temporalmente con cinta (americana o similar) y evita usar la bici bajo lluvia. Sustituye la tapa cuanto antes.

Can I replace my Bosch Gen2 motor with a Gen4 motor?

No, the anchors and dimensions are different. Some users have developed adapters, but this is not common practice.

Can the repair be done at home?

In the case of Bosch Gen4, we do not recommend it – the motor is complicated to work with and requires some experience with the same motor in order to work.

Can I exchange my Bosch PerformanceLine CX Gen4 motor for the new Gen5 100 Nm motor?

No, el Gen5 utiliza un sistema de anclaje totalmente distinto.

Get Your Motor Serviced

Contact us and get your motor services before it breaks down.

Contact Us

Why eBikers Choose BiciFix

At BiciFix, we started repairing Bosch motors even before opening our bicycle workshop in Gandía — the first motor we repaired was a Bosch Gen2 in 2019.

Bosch is a world leader in electric bicycle motors.
Although they may develop certain issues over time, they remain among the most reliable on the market — and, due to their popularity, also the most frequently repaired in our workshop.

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Personal Attention

At BiciFix, you’ll have direct contact with our workshop — any questions you have will be answered by the mechanic who is actually working on your motor.

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Guaranteed Results

Hundreds of Bosch motors repaired, with the highest customer satisfaction.

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Fast and Professional Service

Most repairs are completed within 1 to 3 days, and 80% of our customers receive their motor back within the same week.

Bosch eBike Repair Kits

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Select options This product has multiple variants. The options may be chosen on the product page

Bosch Gen 2 Bearing Kit

Price range: €4.00 through €99.00 IVA incluido

Bosch Gen2 Motor Maintenance Kit (BDU2XXX)

Original price was: €170.00.Current price is: €137.00. IVA incluido

Bosch Gen 4 Maintenance Kit BDU4XX, BDU37YYY

Original price was: €31.99.Current price is: €29.90. IVA incluido
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Bosch Gen 4 Rodamientos
Select options This product has multiple variants. The options may be chosen on the product page

Bosch Gen 4 Bearing Kit

Original price was: €170.00.Current price is: €159.00. IVA incluido

Bosch Original eBike Drive Unit Grease – 75 g

Original price was: €12.00.Current price is: €9.00. IVA incluido

Bosch Performance Line CX SmartSystem Motor (BDU3741)

Original price was: €903.94.Current price is: €799.00. IVA incluido

Bosch Performance CX Motor Gen 2 (BDU250PCX)

Original price was: €854.00.Current price is: €739.00. IVA incluido